The DLN - All in One Solution

Ultra High Speed Diameter and Geometry Defect Detection for Wire, Cable and Tube

超高速直径、非圆度、缺陷检测装置：它是做什么用的？

The DLN was designed to address a common challenge faced by manufacturers: existing diameter gauges on the market lack the speed and precision needed to detect all non-conformities and ensure product quality. Additionally, their limited functionality often forces users to invest in multiple supplementary devices. That's why CERSA MCI now offers a groundbreaking solution with an exceptional measurement rate, capable of simultaneously measuring three independent diameters and detecting even the smallest geometric defects, all within a single device, unlike competing systems. The measuring head integrates both the optical system and electronics, eliminating the need for an external computing unit. Designed for demanding industrial environments, the instrument features a robust, maintenance-free construction with no moving parts (no rotating mirrors), ensuring long-term reliability and durability.

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产品类型：

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• Insulated, jacketed, taped, stranded wires

• Electronic cables

• Optical fiber cables

• Metallic wires

• Medical tubes (plastic, metal…)

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主要优势：

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• Excellent performances/cost ratio

• Maximizing productivity

• Reducing raw material waste and re-working

• Enhancing overall quality and exceeding customer requirements

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Why manufacturers choose DLN :

• Detect diameter variations in real time

• Detect surface defects before they become costly quality issues

• Reduce scrap and production losses

• Ensure consistent product quality

• Operate reliably on high-speed production lines

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Common Challenges in High-Speed Wire and Cable Production

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Manufacturers must maintain tight diameter tolerances and detect surface defects while operating at increasingly high production speeds. Diameter variations, surface defects and process instability can lead to scrap, customer complaints and production downtime.

DLN10 can perform up to 750,000 measurements per second across three independent axes, enabling immediate detection of diameter variations and surface defects on high-speed production lines.

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Related Resources

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Learn more about wire and cable extrusion quality control

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Discover our wire, cable and tube measurement solutions

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Contact our team to discuss your production requirements

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商业文件

组成该溶液的仪器

DLN10

0.3至10.0毫米

基于光投影（阴影）技术，三个轴的测量速度均为每秒 25 万次。得益于 CMOS 图像传感器 1 微秒的曝光时间，总直径测量速度可达每秒 75 万次，即使在振动情况下，每次测量也精准无误。这种卓越的技术性能使得即使在极高的生产速度下，也能对整条电缆进行详细的特性分析！该设备可独立地对三个轴进行实时控制，以检测超出公差范围的直径和非圆度偏差。

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技术文档